Metalman Auto (P) Ltd Flagship Plant, B12 has facilities such as Complete Frame Assembly Fabrication by Robots, State of the Art E-Coat (KTL) Facility and Motorcycle Frame Sub-Assembly lines.Currently catering to the third largest motor cycle manufacturer “Bajaj Auto Ltd.” for the assembly of motor cycle chassis & deliver the same on Just in Time basis. Currently we are assembling 3500 to 4000 frames per day.
We have a fully automatic conveyorized in house facility of one of the major surface treatments i.e. Cathodic Electro Deposition of Paint. About 65 lacs square feet of area is painted per day in this plant. We have SCADA based equipment controls & many state of the art utilities such as Impact Tester, Conical Mandrel Tester, Alkali Resistance Tester, Grease Resistance Tester, Weighing Balance, Humidity Chamber, etc. in order to ensure delivery of excellent quality products to our customers.
We also have in house weld shop in which 3500 to 4000 frames are fabricated per day & delivered to our surface treatment plant (PTCED) for further processing. Having implemented automation in welding process, we have achieved consistency in all the measurables of weld quality and becoming one of the few in the industry to have highest weld automation with Welding Robots & in-house custom-built SPMs.
» In-house development for new parts, Tool and Fixture Design
» VAVE/ ECN for cost and process optimization
»Co-designing of new & existing components, Benchmarking & reverse engineering.
»4 Stations of PRO-E, CREO 3.0
»Software in use - CREO- Fatigue Advisor, UG-NX10 & Tolerance Analysis.
»3D Laser Scanner.
»VMC, Laser Cutting, Mechanical press for proto build.