20 plus years, with 5 plus years of Plant Head exp
The role is responsible for overall direction and control of activities in the manufacturing operations across the plant. Designs, recommends and implements manufacturing operations policies and programs in line with the overall business plan. Maintains control over all manufacturing activities so that production takes place in a timely and efficient manner, and within established standards.
Be accountable for the overall health and safety of the employee in the plant, all compliance, approvals, audit requirements and certificates required for smooth functioning of the plant
Ensure that resources are adequately planned and available at all times (raw material, spares, manpower, fuel, power etc.)
The role is responsible for managing and carrying out production schedule in order to meet customer requirements/schedules. Ensuring appropriate plan for production and optimum utilization of resources
Conduct time bound reviews with the Plant Head and Production Supervisors to maximize efficiency
Review product design and make or recommend improvements that will increase customer satisfaction and/or reduce materials/production costs
Monitor production plan with respect to budgeted cost, demand forecasts, time over-runs to ensure timely execution
Monitor progress of production to ensure adherence to schedules and quality standards
Allocate resources effectively and fully utilize assets to produce optimal results
Increase production, assets capacity and flexibility while minimizing unnecessary costs and maintaining current quality standards
Ensure daily attendance of workers/employees & maintain various report like late coming, early going, half day, per day overtime, absenteeism, gate pass Man Heads / Man Days etc for discipline & wages purpose.
Supervise & control on absenteeism and excessive leave as well as update shift & leave records in system.
Prepare monthly data for Salary & wages in Dos -Base Payroll systems & Time Desk Software also finalized.
Day to day basis verify contractual manpower & attend daily morning meeting with Plant Head.
Surprise audit of manpower, safety, Labour Contract payment (PF, ESIC Challan), industrial (shop flower) discipline & etc.
This role involves the creation and application of technology to monitor and control the production. It involves the design, programming, simulation and testing of automated machinery and processes in order to complete the targeted tasks. Responsible for line installation & fixture trial, specifications and other detailed documentation of new creations as well as preventive maintenance of robotic lines
Coordinate the progress of the project on a day-to- Track and day basis to ensure that the project is on-track.
Developing and maintaining detailed information of ongoing Project.
Monitoring cost and commitment through requisition.
Ensuring active engagement of team members by delegation of tasks to the appropriate person both on a long term and on a day-to-day basis.
Coordination and regulating various meetings such as project progress review meetings.
Ensuring compliance with safety standards.
Developing and monitoring project cost forecasts
Accountable for new line layout design & installation
Suggest and Implement improvements throughout Chassis shop.
Review and take action to reduce energy consumption.
Conduct DWM Review of Previous Shift and plan for next shift.
Check status of Utility Startup (Comp. Gas Bank, Power Supply) as per production plan
Resource optimization as per requirement- manpower allocation.
Attend to Chassis line Breakdown and Analysis.
Make Work Plan As Per Given By Senior.
Store Material Issue, As Per Requirement.
Work on PM plan as per schedule.
Work on JH abnormal condition.as per JH record
DWM & related record update
Audit work as per our customer recommended.
Regular Pm, JH Activity Throughout The Weld Shop Plant To Prevent Breakdown So That Production Is Increased & In Efficient Manner. Make Kaizen& Pokayoke Of Machine Interlocking And Robot Fixture Additional Pokayoke Is Require To Quality To Improve The Efficiency Of Weld Shop Plant & To Reduce Power Coast (Such As Machine, Tube Light Shop Over Head Lighting And Water Leakage) Cost As Well As Helps To Improve Quality .Mainly Focusing On Zero Breakdown By Doing Effective Pm Of Machine & Try To Keep It Sustain. Forms Part Of The Management Team And Plays A Key Role To Support.